Yakagadzirwa Injini Crankshaft

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Crankshafts chikamu chikuru chemudhudhudhu chinotenderera, icho mushure mekunge chabatanidzwa kune tsvimbo yekubatanidza, ichaita shanduko pakati pekudzoka uye kutenderera kwekufamba.Icho chinhu chakakosha cheinjini, uye inowanzo gadzirwa nekabhoni teel kana nodular cast iron, ine crankshaft kutenderera ichiita sesimba rekutyaira kune ese ari maviri enjini uye yakazara mechanika system.
Mhinduro: Yakagadzirwa mota, injini yemudhudhudhu
zvinhu: Carbon simbi SAE1035, SAE 1045, CM490
Kururamisa: ± 0.01mm
Nzira yekugadzira
/>Kugona kugadzira1. Tine 1600 forged injini crankshafts kuti vatengi vasarudze kubva, iyo yose inodhura zvakanyanya.2. Isu tinoshandisa warehouse management system inotevera ISO/TS16949 quality management system standards uye 6S lean management system inovhara SEIRI, SEITON, SEISO, SEIKETSU, SHITSUKE, uye SECURITY, nokudaro kuve nechokwadi chehupenyu hurefu hwebasa rechigadzirwa, pamwe ne nyore dura rekuchengetedza uye kuronga.Kune friction screw presses inovhara 630tons, 1000tons, 1600tons, uye 2500tons yekugadzira forgings kubva pa1-25kg.600-ton forgings akasiyana kubva 1-4 kg1000-ton forgings inosiyana kubva 3-8 kg1600-ton forgings inosiyana kubva 4-12 kg2500-ton forgings inosiyana kubva pa8-25 kg4.Tine gumi CNC magadzirirwo enzvimbo, ayo anoshandiswa kune imwe-nguva kugadzirisa forgings ane yakaoma geometric maumbirwo kana neakawanda maitirwo ekugadzirisa, achiita kuti anyatsoshanda uye akajeka kana achienzaniswa neyakajairika NC kugadzirisa.
Raw zvinhu zvinonyanya zvinosanganisira kabhoni simbi, alloy simbi, Stainless simbi, aruminiyamu, uye mhangura, nezvimwewo, zvinowanzoshandiswa zvinhu 45#, Q235, Q345, 35Mn, 65Mn, 40Cr, 35CrMo, 42CrMo, 4140, 20CrM0Cr, 20CrM04, 20CrM04, 310, 316, 431, Al, Mhangura, nezvimwe.
Midziyo yekuforoma ine 160tons, 300 tons, 400 tons, 630 tons, 1000 tons, 1600 tons, and 2500 tons, inogona kugadzira magiramu gumi kusvika makirogiramu makumi mashanu neshanu ezvigadzirwa zvakakasharara kana zvekufogisa.
Machining emidziyo ine lathe, muchina wekuchera, grinder, waya yekucheka, CNC uye zvichingodaro.
Kurapa kwekupisa kunosanganisira kujaira, kudziya, kuvhara, kudzima, mhinduro yakasimba, carburizing, nezvimwe.
Kurapa kwepamusoro kunosanganisira kuputika kwepfuti, kupuruzira pendi, electroplating, electrophoresis, phosphate uye zvichingodaro
Midziyo yekuyedza inosanganisira spectrometer, metallographic analyzer, kuoma mita, tensile muchina, kukanganisa kuyedza muchina, fluorescent magnetic particle flaw detector, ultrasonic flaw detector, matatu anoronga, nezvimwe.
Zvigadzirwa zvinoshandiswa zvakanyanya muindasitiri yepetrochemical, mainjiniya muchina, auto zvikamu, locomotive uye njanji zvikamu, metallurgy, shipbuilding, zvigadzirwa zvemauto nemimwe minda.
Mold development process
Chikwata cheR&D chinoitisa CAD dhizaini, CAM, UG, SOLIDWORKS basa rekuenzanisira.
Isu tinoshandisa superfine die steels seyakagadzirwa, tichibvumira kuti igadziriswe neCNC centre, tive nechokwadi chekuti simbi inofa inosimbiswa uye ine yakanakisa kuneta kuramba, abrasive kuramba, kuve nechokwadi chekuti mafogi anogadzirwa mumhando yepamusoro.
Kune anopfuura 2000 seti dzezviumbwa pano pakambani yedu.Vatengi vanogona kusarudza chero ipi zvayo yekugadzirisa kuderedza mutengo.Isu tinoita zvekutora, kujekesa uye kurekodha svondo rega rega kuti tive nechokwadi chekuti kugadzirwa kunofamba sezvakarongwa.
Yedu yekuchengetera mold inotungamirwa nekutevera iyo IATF16949 mhando manejimendi system uye "6S yakaonda manejimendi", ichipa hupenyu hwesevhisi kune mold uye ichiita kuti ive nyore kushandiswa nekuchengetedza.
Kugadzira uye kugadzira
Isu tichagadzira uye kugadzira molds pakutambira kudhirowa kwemutengi kana masampuli, tobva tagadzira mold nekutevera dhizaini.Iyo mold inowanzo sanganisira forging dies, kudimburira kunofa.
Simbi billet kucheka uye kudziyisa
Kazhinji, isu tichagadzirira zvinhu zvinowanzo shandiswa mustock ine zvinhu nhamba ye20#, 35#, 45#, 20Cr, 40Cr, 20CrMnTi, 20CrMo, 30CrMo, 35CrMo, 42CrMo, Q235, etc. choto chichashandiswa kudziyisa zvinhu zvakabikwa mune imwe tembiricha uye pakupedzisira kuisa tsvimbo yekudyira pasimbi yekugadzira.
Forging
Simbi isati yatanga, kumusoro nekuzasi kunofa kuchabatanidzwa kune anvil block yefoging press.Ipapo vashandi vanozotora zvinhu zvesimbi vozviisa pakati pemafaro ekugadzira kuti vawane chimiro chinodiwa nekutsikirira zvinhu zvesimbi kakawanda nepamusoro-kumhanya.
Kuchenesa
Mushure mekugadzira kwapera, pachave neasingadiwe maburrs akatenderedza akafukidzwa blanks, saka kubvisa maburrs inhanho inodiwa.Izvo zvinoda kuti vashandi vaise iyo yekuchekesa inofa pasi pechitsikiro chekutsikirira, vobva vadzvanya mazambuko akaumbwa kuti vachenese maburrs pamusoro pemafogi.
Kurapa kwekupisa
Kupisa kurapwa maitiro kunobatsira kuwana inodiwa mechanic kuita uye kuoma kwezvigadzirwa.The kupisa kurapa maitiro anofukidza normalizing, quenching, annealing, tempering, kuomesa uye zvichingodaro.
Shot blasting
Mushure mekupfurwa kwekuputika maitiro, mafogi achange aine nzvimbo yakatsetseka uye yakachena kupfuura zvayaizove.Kazhinji kutsetseka kwepamusoro kwefogi kunowanikwa muRa6.3, iyo inotonyanya kutsetseka kupfuura iyo yakarasika-wax casting.
Processing
Kune zvimwe zvikamu, maitiro ekugadzira haawanikwi mukushivirira kunodiwa, pasi penyaya iyi, kugadzirisa kunosarudzwa.Isu tichaitisa chigadzirwa kugadzirisa neakasiyana ekugadzira michina, kusanganisira muchina wekugaya, muchina unobhowa, muchina wekudhirowa, muchina wekukuya, nhamba yekudzora muchina nezvimwe.
Kurapa kwepamusoro
Muzviitiko zvakawanda, kana pasina chaidiwa zvinodiwa, tichava nemvura / mafuta ekudzivirira kudzivirira kurapwa pamusoro peiyo forgings.Tinogona zvakare kuitisa mamwe marapirwo epamusoro, anosanganisira kupfapfaidza pendi, poda coating, electroplating, electrocoating kusangana nezvinodiwa nevatengi vedu.
Kuongorora kwekupedzisira
Tichava nekuongorora pakukura kwechigadzirwa kuti tive nehupamhi hwepamusoro hwezvigadzirwa zvedu.Dzimwe nguva, tinewo mechanical performance uye makemikari emakemikari ekuongorora pane zvigadzirwa zvedu.
Package uye kutumira
Kazhinji, izvo zvakaumbwa zvinoiswa mumabhegi epolyethylene zvozoiswa mumabhokisi akasimba emapuranga.Isu tinokwanisa zvakare kugadzirisa mapakeji zvinoenderana nezvinodiwa nemutengi.Sezvo isu tiri muRuian forgings maindasitiri park, isu tine nyore kuwana kune zvigadzirwa zvekushandisa, izvo zvinodhura zvinobudirira pane zvese.

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