Izingxenye ze-axle yokuphotha ezakhiwe ziklanyelwe ukudlulisa wonke amandla netorque ebekwe phakathi kwamasondo ne-trailer, enesisindo, umthwalo we-trailer kanye nomthwalo wesondo oguqukayo ngaphansi kwezimo ezihlukahlukene zokusebenza ze-trailer.Njengoba i-axle spindle ivame ukushaqeka isikhathi eside, idinga ukusetshenziswa kwezinto ezibonakalayo, ukuqina, amandla okukhathala kanye nobuchwepheshe bokubumba.
Izingxenye ze-axle zokuphotha ezenziwe ngokwenziwa zithuthukiswa ngokuzimele yinkampani yethu.Siyakwazi ukwenza ngendlela oyifisayo isikhunta, ukubumba kanye nokwenza imishini ngokwezidingo zekhasimende, okuyizindleko eziphumelelayo futhi zonga isikhathi.
Isixazululo: Izingxenye eziqanjiwe ze-trailer ye-RV
Material: SAE1035 carbon steel, SAE1045 carbon steel, CM490 carbon steel
Ukunemba: ±0.01mm
Ukucutshungulwa komkhiqizo
Ukulungiswa kwempahla eluhlaza-ukushisa ngaphambi kwensimbi, ukusika insimbi kunqubo efanele yokubumba ubude-ukuhlanza i-burr ebusweni be-forgings-CNC machining-packaging-delivery.
Umdwebo wokudizayina wezingxenye ze-ekseli eziphothiwe
Izingxenye ze-axle zokuphotha ezenziwe ngokwenziwa zithuthukiswa ngokuzimele yinkampani yethu.Siyakwazi ukwenza ngendlela oyifisayo isikhunta, ukubumba kanye nokwenza imishini ngokwezidingo zekhasimende, okuyizindleko eziphumelelayo futhi zonga isikhathi.
Isixazululo: Izingxenye eziqanjiwe ze-trailer ye-RV
Material: SAE1035 carbon steel, SAE1045 carbon steel, CM490 carbon steel
Ukunemba: ±0.01mm
Ukucutshungulwa komkhiqizo
Ukulungiswa kwempahla eluhlaza-ukushisa ngaphambi kwensimbi, ukusika insimbi kunqubo efanele yokubumba ubude-ukuhlanza i-burr ebusweni be-forgings-CNC machining-packaging-delivery.
Umdwebo wokudizayina wezingxenye ze-ekseli eziphothiwe
Izinto ezisetshenziswayo ikakhulukazi zifaka i-carbon steel, i-alloy steel, insimbi engagqwali, i-aluminium, nethusi, njll., izinto ezisetshenziswa kakhulu yi-45#, Q235, Q345, 35Mn, 65Mn, 40Cr, 35CrMo, 42CrMo, 4140, 20CrM3, 20CrM04, 310, 316, 431, Al, Copper, njll.
Imishini yokubumba inamathani ayi-160, amathani angama-300, amathani angama-400, amathani angama-630, amathani ayi-1000, amathani ayi-1600 kanye namathani angama-2500, ingakha amagremu ayishumi kuye kumakhilogremu angama-55 wemikhiqizo yokubumba eqinile noma eqondile.
Imishini yomshini ine-lathe, umshini wokubhoboza, umshini wokugaya, ukusika izintambo, i-CNC nokunye.
Ukwelashwa kokushisa kuhlanganisa ukujwayelekile, ukuthulisa, ukuthulisa, ukucisha, isixazululo esiqinile, ukungcwatshwa kwe-carburizing, njll.
Ukwelashwa okungaphezulu kuhlanganisa ukuqhunyiswa kwesibhamu, ukupenda kwesifutho, i-electroplating, i-electrophoresis, i-phosphate nokunye
Imishini yokuhlola ihlanganisa i-spectrometer, i-metallographic analyzer, imitha yobulukhuni, umshini oqinile, umshini wokuhlola umthelela, umtshina we-fluorescent magnetic flaw flaw, umtshina we-ultrasonic flaw, izixhumanisi ezintathu, njll.
Imikhiqizo isetshenziswa kabanzi embonini ye-petrochemical, imishini yobunjiniyela, izingxenye zezimoto, izingxenye zesitimela nesitimela, i-metallurgy, ukwakhiwa kwemikhumbi, imikhiqizo yezempi neminye imikhakha.
Imishini yokubumba inamathani ayi-160, amathani angama-300, amathani angama-400, amathani angama-630, amathani ayi-1000, amathani ayi-1600 kanye namathani angama-2500, ingakha amagremu ayishumi kuye kumakhilogremu angama-55 wemikhiqizo yokubumba eqinile noma eqondile.
Imishini yomshini ine-lathe, umshini wokubhoboza, umshini wokugaya, ukusika izintambo, i-CNC nokunye.
Ukwelashwa kokushisa kuhlanganisa ukujwayelekile, ukuthulisa, ukuthulisa, ukucisha, isixazululo esiqinile, ukungcwatshwa kwe-carburizing, njll.
Ukwelashwa okungaphezulu kuhlanganisa ukuqhunyiswa kwesibhamu, ukupenda kwesifutho, i-electroplating, i-electrophoresis, i-phosphate nokunye
Imishini yokuhlola ihlanganisa i-spectrometer, i-metallographic analyzer, imitha yobulukhuni, umshini oqinile, umshini wokuhlola umthelela, umtshina we-fluorescent magnetic flaw flaw, umtshina we-ultrasonic flaw, izixhumanisi ezintathu, njll.
Imikhiqizo isetshenziswa kabanzi embonini ye-petrochemical, imishini yobunjiniyela, izingxenye zezimoto, izingxenye zesitimela nesitimela, i-metallurgy, ukwakhiwa kwemikhumbi, imikhiqizo yezempi neminye imikhakha.
Inqubo yokuthuthukisa isikhunta
Ithimba le-R&D lenza ukuklama kwe-CAD, i-CAM, i-UG, umsebenzi wokumodela we-SOLIDWORKS.
Sisebenzisa ama-superfine die steels njengezinto ezingavuthiwe, ezivumela ukuthi zicutshungulwe ngesikhungo se-CNC, siqinisekisa ukuthi ukunemba kwe-die steel kuyaqinisekiswa futhi inokumelana nokukhathala okuhle kakhulu, ukumelana nokuthuthumela, siqinisekisa ukuthi ama-forging akhiqizwa ngekhwalithi ephezulu.
Kukhona amasethi angaphezu kuka-2000 esikhunta lapha enkampanini yethu.Amakhasimende angakhetha noma iyiphi yazo ukuze icutshungulwe ukuze kuncishiswe izindleko.Senza ukuthatha i-inventory, ukususa nokuqopha masonto onke ukuze siqinisekise ukuthi ukukhiqiza kuqhubeka njengoba kuhleliwe.
Indawo yethu yokugcina isikhunta ilawulwa ngokulandela isistimu yokuphatha ikhwalithi ye-IATF16949 kanye “nokuphathwa kwe-6S ethambile”, enikeza impilo ende yesevisi kusikhunta nokwenza kube lula ukusetshenziswa nokugcinwa.
Ithimba le-R&D lenza ukuklama kwe-CAD, i-CAM, i-UG, umsebenzi wokumodela we-SOLIDWORKS.
Sisebenzisa ama-superfine die steels njengezinto ezingavuthiwe, ezivumela ukuthi zicutshungulwe ngesikhungo se-CNC, siqinisekisa ukuthi ukunemba kwe-die steel kuyaqinisekiswa futhi inokumelana nokukhathala okuhle kakhulu, ukumelana nokuthuthumela, siqinisekisa ukuthi ama-forging akhiqizwa ngekhwalithi ephezulu.
Kukhona amasethi angaphezu kuka-2000 esikhunta lapha enkampanini yethu.Amakhasimende angakhetha noma iyiphi yazo ukuze icutshungulwe ukuze kuncishiswe izindleko.Senza ukuthatha i-inventory, ukususa nokuqopha masonto onke ukuze siqinisekise ukuthi ukukhiqiza kuqhubeka njengoba kuhleliwe.
Indawo yethu yokugcina isikhunta ilawulwa ngokulandela isistimu yokuphatha ikhwalithi ye-IATF16949 kanye “nokuphathwa kwe-6S ethambile”, enikeza impilo ende yesevisi kusikhunta nokwenza kube lula ukusetshenziswa nokugcinwa.
Ukuklama nokukhiqiza
Sizoklama futhi sikhiqize isikhunta sokubumba lapho sithola imidwebo yekhasimende noma amasampula, bese sikhiqiza isikhunta ngokulandela ukwakheka kwesikhunta.Isikhunta ngokuvamile zihlanganisa forging dies, ukunquma uyafa.
Ukusika nokushisa kwe-billet yensimbi
Imvamisa, sizolungisa izinto ezisetshenziswa njalo esitokweni esinempahla engu-No. isithando somlilo sizosetshenziselwa ukushisisa izinto ezingavuthiwe ekushiseni okuthile futhi ekugcineni kubekwe induku yokudla ohlakeni lwensimbi lokubumba.
Ukuqamba
Ngaphambi kokuthi inqubo yokubumba insimbi iqale, okungaphezulu nangaphansi kuyafa kuzoxhunywa ku-anvil block yomshini wokukhanga.Khona-ke izisebenzi zizokhetha izinto zensimbi futhi zizibeke phakathi kwe-forging dies ukuze zifinyelele isimo esifisa ngokucindezela izinto zensimbi izikhathi eziningana ngesivinini esikhulu.
Ukuhlanza
Ngemuva kokuqedwa kokubumba, kuzoba nama-burrs angafuneki azungeze izikhala ezimboziwe, ngakho ukususa ama-burrs kuyisinyathelo esidingekayo.Okudinga ukuthi abasebenzi bafake i-trimming dies ngaphansi komshini wokubhoboza, bese becindezela izikhala ezimboziwe ukuze bahlanze ama-burrs ebusweni be-forging.
Ukwelashwa kokushisa
Inqubo yokwelapha ukushisa isiza ukuthola ukusebenza kwemishini okudingekayo kanye nobulukhuni bemikhiqizo.Izindlela zokwelapha ukushisa zihlanganisa normalizing, quenching, annealing, tempering, ukuqina nokunye.
Ukuqhuma kwesibhamu
Ngemuva kwenqubo yokudubula, ama-forging azoba nendawo ebushelelezi futhi ehlanzekile kunalokho obekungaba njalo.Ngokuvamile ubushelelezi obungaphezulu be-forging butholakala ku-Ra6.3, ebushelelezi nakakhulu kunaleyo yokusakazwa kwe-wax elahlekile.
Iyacubungula
Kwezinye izingxenye, inqubo yokubumba ayitholakali ekubekezeleleni okudingekayo, ngaphansi kwalokhu, ukucubungula kuyakhethwa.Sizokwenza ukucubungula komkhiqizo ngemishini yokucubungula ehlukene, okuhlanganisa umshini wokugaya, umshini oyisicefe, umshini wokubhoboza, umshini wokugaya, umshini wokulawula izinombolo njll.
Ukwelashwa kwendawo
Ezimweni eziningi, uma kungekho zidingo eziqondile ezidingekayo, sizoba nokwelashwa kokuvikela ukugqwala kwamanzi/amafutha endaweni yokufogetha.Singakwazi futhi ukwenza ezinye izindlela zokwelapha ezingaphezulu, okuhlanganisa ukufutha ngopende, ukugcotshwa kwempushana, i-electroplating, i-electrocoating ukuze kuhlangatshezwane nezidingo ezithile zamakhasimende ethu.
Ukuhlolwa kokugcina
Sizoba nokuhlolwa kosayizi womkhiqizo ukuze siqinisekise izinga eliphezulu lemikhiqizo yethu.Kwesinye isikhathi, siphinde sibe nokusebenza kwemishini kanye nokuhlolwa kwezingxenye zamakhemikhali emikhiqizweni yethu.
Iphakheji nokulethwa
Ezimweni eziningi, izingxenye ezifojiwe zizopakishwa ezikhwameni ze-polyethylene bese zifakwa emabhokisini okhuni aqinile.Siyakwazi futhi ukwenza amaphakheji ngendlela oyifisayo ngokwezidingo zekhasimende.Njengoba sitholakala epaki yezimboni yaseRuian forgings, sifinyelela kalula ekunikezeni izinto zokusetshenziswa, okuyizindleko ezisebenza kahle kukho konke.
Sizoklama futhi sikhiqize isikhunta sokubumba lapho sithola imidwebo yekhasimende noma amasampula, bese sikhiqiza isikhunta ngokulandela ukwakheka kwesikhunta.Isikhunta ngokuvamile zihlanganisa forging dies, ukunquma uyafa.
Ukusika nokushisa kwe-billet yensimbi
Imvamisa, sizolungisa izinto ezisetshenziswa njalo esitokweni esinempahla engu-No. isithando somlilo sizosetshenziselwa ukushisisa izinto ezingavuthiwe ekushiseni okuthile futhi ekugcineni kubekwe induku yokudla ohlakeni lwensimbi lokubumba.
Ukuqamba
Ngaphambi kokuthi inqubo yokubumba insimbi iqale, okungaphezulu nangaphansi kuyafa kuzoxhunywa ku-anvil block yomshini wokukhanga.Khona-ke izisebenzi zizokhetha izinto zensimbi futhi zizibeke phakathi kwe-forging dies ukuze zifinyelele isimo esifisa ngokucindezela izinto zensimbi izikhathi eziningana ngesivinini esikhulu.
Ukuhlanza
Ngemuva kokuqedwa kokubumba, kuzoba nama-burrs angafuneki azungeze izikhala ezimboziwe, ngakho ukususa ama-burrs kuyisinyathelo esidingekayo.Okudinga ukuthi abasebenzi bafake i-trimming dies ngaphansi komshini wokubhoboza, bese becindezela izikhala ezimboziwe ukuze bahlanze ama-burrs ebusweni be-forging.
Ukwelashwa kokushisa
Inqubo yokwelapha ukushisa isiza ukuthola ukusebenza kwemishini okudingekayo kanye nobulukhuni bemikhiqizo.Izindlela zokwelapha ukushisa zihlanganisa normalizing, quenching, annealing, tempering, ukuqina nokunye.
Ukuqhuma kwesibhamu
Ngemuva kwenqubo yokudubula, ama-forging azoba nendawo ebushelelezi futhi ehlanzekile kunalokho obekungaba njalo.Ngokuvamile ubushelelezi obungaphezulu be-forging butholakala ku-Ra6.3, ebushelelezi nakakhulu kunaleyo yokusakazwa kwe-wax elahlekile.
Iyacubungula
Kwezinye izingxenye, inqubo yokubumba ayitholakali ekubekezeleleni okudingekayo, ngaphansi kwalokhu, ukucubungula kuyakhethwa.Sizokwenza ukucubungula komkhiqizo ngemishini yokucubungula ehlukene, okuhlanganisa umshini wokugaya, umshini oyisicefe, umshini wokubhoboza, umshini wokugaya, umshini wokulawula izinombolo njll.
Ukwelashwa kwendawo
Ezimweni eziningi, uma kungekho zidingo eziqondile ezidingekayo, sizoba nokwelashwa kokuvikela ukugqwala kwamanzi/amafutha endaweni yokufogetha.Singakwazi futhi ukwenza ezinye izindlela zokwelapha ezingaphezulu, okuhlanganisa ukufutha ngopende, ukugcotshwa kwempushana, i-electroplating, i-electrocoating ukuze kuhlangatshezwane nezidingo ezithile zamakhasimende ethu.
Ukuhlolwa kokugcina
Sizoba nokuhlolwa kosayizi womkhiqizo ukuze siqinisekise izinga eliphezulu lemikhiqizo yethu.Kwesinye isikhathi, siphinde sibe nokusebenza kwemishini kanye nokuhlolwa kwezingxenye zamakhemikhali emikhiqizweni yethu.
Iphakheji nokulethwa
Ezimweni eziningi, izingxenye ezifojiwe zizopakishwa ezikhwameni ze-polyethylene bese zifakwa emabhokisini okhuni aqinile.Siyakwazi futhi ukwenza amaphakheji ngendlela oyifisayo ngokwezidingo zekhasimende.Njengoba sitholakala epaki yezimboni yaseRuian forgings, sifinyelela kalula ekunikezeni izinto zokusetshenziswa, okuyizindleko ezisebenza kahle kukho konke.
