Imfoloko yokushintsha i-gearbox inesakhiwo esiyinkimbinkimbi, esigxile ekucubunguleni embobeni nangaphezulu.Inqubo yokuqala ihilela umgodi, kanti okwesibili, igxile phezulu, ngaleyo ndlela iqinisekisa ukunemba okuphezulu kwakho kokubili.Isixazululo: I-Gearbox Material: I-Carbon steel Precision: ±0.01mm Umdwebo weforging yeforgi ye-gearbox shift
Izinto ezisetshenziswayo ikakhulukazi zifaka i-carbon steel, i-alloy steel, insimbi engagqwali, i-aluminium, nethusi, njll., izinto ezisetshenziswa kakhulu yi-45#, Q235, Q345, 35Mn, 65Mn, 40Cr, 35CrMo, 42CrMo, 4140, 20CrM3, 20CrM04, 310, 316, 431, Al, Copper, njll. Imishini yokubumba inamathani angu-160, amathani angu-300, amathani angu-400, amathani angu-630, amathani angu-1000, amathani angu-1600, amathani angu-1600 kanye namathani angu-2500. .Imishini yomshini ine-lathe, umshini wokubhoboza, umshini wokugaya, ukusika izintambo, i-CNC nokunye.Ukwelashwa kokushisa kuhlanganisa ukujwayela, ukufudumala, ukuthungatha, ukucisha, isixazululo esiqinile, i-carburizing, njll Ukwelashwa okungaphezulu kuhlanganisa ukuqhunyiswa kwesibhamu, ukupenda kwesifutho, i-electroplating, i-electrophoresis, i-phosphate nokunye. umshini wokuhlola umthelela, umtshina wezinhlayiyana ezikhanyayo kazibuthe, umtshina wamaphutha we-ultrasonic, izixhumanisi ezintathu, njll. Imikhiqizo isetshenziswa kakhulu embonini ye-petrochemical, imishini yobunjiniyela, izingxenye zezimoto, izingxenye zesitimela nezesitimela, i-metallurgy, ukwakha umkhumbi, imikhiqizo yezempi neminye imikhakha.
Inqubo yokuthuthukisa isikhuntaIthimba le-R&D lenza ukuklama kwe-CAD, i-CAM, i-UG, umsebenzi wokumodela we-SOLIDWORKS.Sisebenzisa ama-superfine die steels njengezinto ezingavuthiwe, ezivumela ukuthi zicutshungulwe ngesikhungo se-CNC, siqinisekisa ukuthi ukunemba kwe-die steel kuyaqinisekiswa futhi inokumelana nokukhathala okuhle kakhulu, ukumelana nokuthuthumela, siqinisekisa ukuthi ama-forging akhiqizwa ngekhwalithi ephezulu.Kukhona amasethi angaphezu kuka-2000 esikhunta lapha enkampanini yethu.Amakhasimende angakhetha noma iyiphi yazo ukuze icutshungulwe ukuze kuncishiswe izindleko.Senza ukuthatha i-inventory, ukususa nokuqopha masonto onke ukuze siqinisekise ukuthi ukukhiqiza kuqhubeka njengoba kuhleliwe.Indawo yethu yokugcina isikhunta ilawulwa ngokulandela isistimu yokuphatha ikhwalithi ye-IATF16949 kanye “nokuphathwa kwe-6S ethambile”, enikeza impilo ende yesevisi kusikhunta nokwenza kube lula ukusetshenziswa nokugcinwa.
Ukuklama nokukhiqizaSizoklama futhi sikhiqize isikhunta sokubumba lapho sithola imidwebo yekhasimende noma amasampula, bese sikhiqiza isikhunta ngokulandela ukwakheka kwesikhunta.Isikhunta ngokuvamile zihlanganisa forging dies, ukunquma uyafa.Ukusika nokushisa kwe-billet yensimbiImvamisa, sizolungisa izinto ezisetshenziswa njalo esitokweni esinempahla engu-No. isithando somlilo sizosetshenziselwa ukushisisa izinto ezingavuthiwe ekushiseni okuthile futhi ekugcineni kubekwe induku yokudla ohlakeni lwensimbi lokubumba.UkuqambaNgaphambi kokuthi inqubo yokubumba insimbi iqale, okungaphezulu nangaphansi kuyafa kuzoxhunywa ku-anvil block yomshini wokukhanga.Khona-ke izisebenzi zizokhetha izinto zensimbi futhi zizibeke phakathi kwe-forging dies ukuze zifinyelele isimo esifisa ngokucindezela izinto zensimbi izikhathi eziningana ngesivinini esikhulu.UkuhlanzaNgemuva kokuqedwa kokubumba, kuzoba nama-burrs angafuneki azungeze izikhala ezimboziwe, ngakho ukususa ama-burrs kuyisinyathelo esidingekayo.Okudinga ukuthi abasebenzi bafake i-trimming dies ngaphansi komshini wokubhoboza, bese becindezela izikhala ezimboziwe ukuze bahlanze ama-burrs ebusweni be-forging.Ukwelashwa kokushisaInqubo yokwelapha ukushisa isiza ukuthola ukusebenza kwemishini okudingekayo kanye nobulukhuni bemikhiqizo.Izindlela zokwelapha ukushisa zihlanganisa normalizing, quenching, annealing, tempering, ukuqina nokunye.Ukuqhuma kwesibhamuNgemuva kwenqubo yokudubula, ama-forging azoba nendawo ebushelelezi futhi ehlanzekile kunalokho obekungaba njalo.Ngokuvamile ubushelelezi obungaphezulu be-forging butholakala ku-Ra6.3, ebushelelezi nakakhulu kunaleyo yokusakazwa kwe-wax elahlekile.IyacubungulaKwezinye izingxenye, inqubo yokubumba ayitholakali ekubekezeleleni okudingekayo, ngaphansi kwalokhu, ukucubungula kuyakhethwa.Sizokwenza ukucubungula komkhiqizo ngemishini yokucubungula ehlukene, okuhlanganisa umshini wokugaya, umshini oyisicefe, umshini wokubhoboza, umshini wokugaya, umshini wokulawula izinombolo njll.Ukwelashwa kwendawoEzimweni eziningi, uma kungekho zidingo eziqondile ezidingekayo, sizoba nokwelashwa kokuvikela ukugqwala kwamanzi/amafutha endaweni yokufogetha.Singakwazi futhi ukwenza ezinye izindlela zokwelapha ezingaphezulu, okuhlanganisa ukufutha ngopende, ukugcotshwa kwempushana, i-electroplating, i-electrocoating ukuze kuhlangatshezwane nezidingo ezithile zamakhasimende ethu.Ukuhlolwa kokugcinaSizoba nokuhlolwa kosayizi womkhiqizo ukuze siqinisekise izinga eliphezulu lemikhiqizo yethu.Kwesinye isikhathi, siphinde sibe nokusebenza kwemishini kanye nokuhlolwa kwezingxenye zamakhemikhali emikhiqizweni yethu.Iphakheji nokulethwaEzimweni eziningi, izingxenye ezifojiwe zizopakishwa ezikhwameni ze-polyethylene bese zifakwa emabhokisini okhuni aqinile.Siyakwazi futhi ukwenza amaphakheji ngendlela oyifisayo ngokwezidingo zekhasimende.Njengoba sitholakala epaki yezimboni yaseRuian forgings, sifinyelela kalula ekunikezeni izinto zokusetshenziswa, okuyizindleko ezisebenza kahle kukho konke.